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Modeling Asphalt by Joe Crea
November 13, 2006
I have been working on a gas station diorama for a client, and I decided to pave the driving area in old broken asphalt. Surprisingly, asphalt has been in common use as a paving material since the turn of the last century. Its first recorded use for this purpose was actually in the 7th century. Asphalt is a naturally-occurring material, and it was this natural asphalt that was used until manufactured asphalt came into use about 1910. For my diorama, I wanted the asphalt to look old, weathered and cracked. So, I hopped in the old Jeep and went looking for some old asphalt. The first thing I noticed was color. We all think of asphalt as black (hence the term ’blacktop’), but in reality, even fresh asphalt is a dark gray color. The older asphalt I was looking for is actually a fairly light gray with some earthtone mixed in. I found an old parking lot beside a small, defunct business, and proceeded to take reference photos, being sure that I was photographing areas that were in the sunlight. A couple of pictures have been reproduced here. Notice the varying shades of the material, the patterns of the cracks, and the way that the ‘potholes’ appear. In some cases, asphalt has been applied over other paving materials, such as concrete/brick and this also affects the pattern of cracking, as these subsurface materials move and deteriorate. Armed with these photos, I stopped at the local Hobby Lobby and searched their craft paint section for colors that would be close to the asphalt I’d seen. I use these craft paints in virtually all of my model work, with the exception of metal surfaces (which first have to be primed). The paint is inexpensive, readily available, non-toxic and between a half-dozen manufacturers, is available in a myriad of colors. It is fairly thick when applied straight from the bottle, but can be thinned with water until it goes on as a wash if desired or to any consistency in between. I purchased dark gray, medium gray and light tan or sand colors. I applied my paving directly on a piece of ¾” plywood, using Durham’s Water Putty. This is another product I have used for years. It is available from most hardware or building supply stores, and comes as a powder which you mix with water. Mix to the consistency of sour cream and apply. I usually wait until my wife goes shopping, then borrow one of her large rubber kitchen spatulas. This is good for rough application. I spread it fairly thin, about 1/16” to 1/8”. It will begin to set quickly. If you are doing a large area, do it in smaller sections, about 8”x 8”. As the material sets and becomes firm, I use a heavy metal straightedge as a screed, drawing the edge of the straightedge over the surface to smooth it. It’s not necessary to be perfect, but try not to have any tooling marks remaining. After the water putty has set thoroughly, it will have a light tan color. I used a blade screwdriver to dig into the surface and create potholes. Be careful that they are not all the same size or that you are not creating a regular pattern in their placement. Be random! Again, try to conceal all tooling marks. Using the photographs as a guide, I began to mix the paint color. I mixed enough paint to be able to apply two coats to the entire paved area. I started with a medium gray that was fairly close to the right shade then added some light tan to lighten and warm the color. This paint is easy to mix, and you should soon arrive at a color that looks like the photograph. Paint a sample area then wait for it to dry. If required, you can adjust the color then test again. Apply the final color to the paved area, let it dry completely then apply a second coat. I used the paint straight from the bottle, without thinning. Let the paint dry overnight, then mix a black wash, using black craft paint and just enough water to make a rather thick consistency for a wash. Paint this over the paved area, not attempting to cover more that about a 6”x 6” area. Immediately, wipe lightly and blot with an old damp washcloth. Do not scrub. This should remove most of the black wash, leaving some to accent the potholes and other irregular indentations. Continue the process, working fairly quickly, until the entire paved surface has been completed. After the paint has dried, look at the photographs again, paying special attention to the cracks. Notice how the cracks are usually a series of cracks, interconnected. Use a fine point felt tip pen to draw some cracks on your asphalt paving, trying to duplicate what you’ve seen in the photos. You can also use the pen to accent darker areas around the edges of potholes. I kept the major cracks running mostly at right angles to each other, rationalizing that this asphalt had been applied over old brick paving. The results seem to look good. Be sure not to overdo it, and also try to draw the cracks in kind of an ‘indefinite’ way, with the lines fading out and then reappearing again. If you also vary the pressure on the pen, the thickness of the line should change slightly. This is a good thing. If you wish to replicate an asphalt surface that has been maintained, use a dark gray paint and simply paint on patches or repaired cracks. That’s about it. It takes more time to write about it than to do it. You can also glue on bits of ground foam or other natural material to represent weeds in the cracks. I haven’t reached that stage yet in my diorama, but plan to do it in areas near the edge of the paving, where vehicular traffic is minimal. See other modeling ideas in the DVDs featuring Joe Crea on our website.
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